Range: 85" Diameter x 24" High
Wheel Head: 150 HP,
360 RPM Wheel Speed
Wheel: 42" Segmented
Swing Inside Guards: 86"
Maximum Height Under Wheel w/New Segments: 24"
Wheel Speed: 360 RPM
84" Dia. Electromagnetic Chuck
68" Diameter Magnetic Rings, 3/4" Chuck Life
Chuck Speeds: 3, 4.8, 7.8, 11.9 RPM
Feeds: .004 - .080 IPM
Floor Space: 20'9"L x 9'5"W
Height: 14' Maximum, 12'6" Minimum
Height of Chuck From Floor: 55"
Approx. Weight: 70,000 lbs.
Thank you for choosing F. P. Miller Company to provide you with a proposal to re-manufacture your Blanchard Rotary Surface Grinder.
The work would consist of a mechanical/electrical rebuild which
includes specific items as follows:
1) MACHINE DIS-ASSEMBLY:
a) Completely disassemble machine & inspect parts and castings.
b) Clean and wire brush all parts
2) TABLE AND TABLE SUPPORT WAYS:
a) Machine as required.
b) Precision Scrape, fit the table support ways to the table ways.
c) Installation of Moglice wear material in cup if needed.
d) Grind magnetic chuck hardened bull gear
3) CARRIAGE AND BASE WAYS:
a) Re-grind hardened base ways (Replace if needed)
b) Precision scrape and fit carriage to base ways.
c) Installation of cast iron wear strip if needed
4) VERTICAL SLIDE AND COLUMN WAYS:
a) Machine as required
b) Precision scrape and fit the vertical slide ways to the column ways including the gibs.
c) Replace or rebuild Elevating Screw and Nut
d) Installation of cast iron way strip if needed.
5) CARRIAGE AND TABLE DRIVE MECHANISMS
a) Install new hydraulic saddle traverse system.
b) Inspect and rebuild table drive assembly (including replacing bearings and seals).
6) HEAD FEED MECHANISM:
a) Rebuild head feed as required (including replacing bearings and seals).
b) Inspect Feed worm gear and pinion, remove backlash.
7) SPINDLE UNIT COMPLETE:
a) Disassemble the spindle unit, clean and evaluate.
b) Ohm Meg windings, Clean, Triple Coat and Re-Bake (Rewind if necessary)
c) Replace the upper and lower spindle bearings
d) Reassemble the spindle unit, and test.
8) ELECTRICAL FEED MOTORS:
a) Install new motors complete
9) LUBRICATION SYSTEM:
a) Install Automatic oil lubrication system
b) Remove all lube lines on the carriage, base and table.
c) Replace all lube blocks and clean oil ports on the carriage, base and table.
d) Re-pipe with all new lines and fittings, the carriage, base and table.
10) GREASE SYSTEM:
a) Install new automatic grease system
b) Replace all lube lines on the column ways.
c) Replace Lube Blocks and clean oil ports on the column ways.
d) Replace all lube fittings on the column.
a) All new wiring on machine
b) New magnetic controller
c) All new limit switches and push button switches (placed to your configuration)
d) Electrical panel and components replaced, Install Air Conditioner unit
e) Install soft start for table
f) Updated Schematics
g) Updated manuals
12) MAGNETIC CHUCK:
a) Meg Magnetic Chuck
b) Install New Magnetic Chuck Controls
13) GUARDING AND COOLANT LINES:
a) Replace all water guards with new
b) Fit to machine
c) Install new coolant Lines and External Clean Out Hose
a) Sand entire machine to original machine surface.
c) Prime and paint grey. will accommodate customers paint specs if possible
15) REASSEMBLY OF MACHINE COMPLETE AND TEST:
NOTE: Items not covered in this quote:
Resurfacing of Magnetic Chuck or Re-Winding of Magnetic Chuck
1. CONTRACTORS RESPONSIBILITY:
F. P. Miller will be responsible for furnishing all services, labor,
parts and materials necessary to rebuild the machine as described above.
2. DIS-ASSEMBLY AND INSPECTION:
-All areas and items of rebuild will be completely dismantled to basic parts and castings.
-All parts and castings will be thoroughly inspected for defects.
3. RE-UTILIZATION OF PARTS:
-All parts that will be reused will be in such condition to assure
proper part function and fit. This applies to parts which are used as
is, as well as those that are repaired, or replaced.
4. REPLACEMENT PARTS:
-Replacement parts will be OEM or a suitable substitute.
-All bearings associated with spindle, regardless of condition, will be
replaced with new bearings of the same type and precision class or
6. SEALS AND GASKETS:
-All seals and gaskets will be replaced with new seals and gaskets of a type equal to or better than original quality.
7. FASTENING DEVICES:
-All fastening devices will be inspected and all defective devices will be replaced.
-The machine will be run off at F. P. Miller Company with testing witnessed by customer.
-Two complete sets of machine documentation covering
-Electrical diagrams, maintenance and operating procedures, will be provided to customer
-It is the customers responsibility for transportation from F. P. Miller Company, we can assist with arrangements upon request.
-F. P. Miller will need Advanced Notice of Shipping Arrangements, prior
to picking up machine, for proper time to package and prep machine
-Delivery of the machine will be approximately 28-30 weeks from the
receipt P.O. and Down Payment and is dependent on availability of
replacement parts and current shop schedule. The delivery will be held
unless the lead-time of purchased items causes a delay.
F. P. Miller Company warrants the rebuild of this machine against
defective materials and workmanship. The warranty terminates (12) months or 2000 operating hours, whichever occurs first,
from delivery (some regional restrictions do apply). This applies only
if the machine has been installed correctly and used in normal and
proper manner under recommended operating conditions.Note: Warranty does not cover magnetic chuck unless it has been rewound during re-manufacturing process (see options below)
AVAILABLE OPTIONS (can be quoted upon request):
Start Up in Customers Plant
Additional Wire &
Wire Way Conduit from machine to panel if over 15 FT in length
(floor layout required from customer)
Variable Frequency Speed Drive for Table Rotation - $34,389.00
TERMS: 30% with purchase order; 60% after acceptance run-off at F. P.
Miller Company viewed by customer; 10% Net 30 Days after delivery of the
machine to the customer upon approved credit