a)Completely disassemble machine & inspect parts and castings.
b)Clean and wire brush all parts
2)TABLE AND TABLE SUPPORT WAYS:
a)Machine as required.
b)Precision Scrape, fit the table support ways to the table ways.
c)Installation of Moglice wear material in cup if needed.
d)Grind magnetic chuck hardened bull gear
3)CARRIAGE AND BASE WAYS:
a)Re-grind hardened base ways (Replace if needed)
b)Precision scrape and fit carriage to base ways.
c)Installation of Cast Iron wear strip if needed
4)VERTICAL SLIDE AND COLUMN WAYS:
a)Machine as required
b)Precision scrape and fit the vertical slide ways to the column ways including the gibs.
c)Replace Ball Screw (Vertical Travel)
d)Installation of Cast Iron Wear Strip if needed.
5)CARRIAGE AND TABLE DRIVE MECHANISMS
a)Inspect and rebuild carriage drive assembly (including replacing bearings and seals).
b)Replace Rack and Pinion
c)Inspect and rebuild table drive assembly (including replacing bearings and seals).
6)HEAD FEED MECHANICAL MECHANISM (SERVO FEED):
a)Inspect and rebuild head feed as required.
b)Inspect Feed worm gear and pinion, remove backlash.
7)SPINDLE UNIT COMPLETE:
a)Disassemble the spindle unit, clean and evaluate.
b)Replace the upper and lower spindle bearings
c)Clean, bake, and recoat windings. (Main Spindle Motor)
d)Reassemble the spindle unit, and test.
8)ELECTRICAL FEED MOTORS (SERVO FEED):
a)Replace Servo Drive Motors with new.
a)Install Automatic oil lubrication system
b)Remove all lube lines on the carriage, base and table.
c)Replace all lube blocks and clean oil ports on the carriage, base and table.
d)Re-pipe with all new lines and fittings, the carriage, base and table.
a)Install new automatic grease system
b)Replace all lube lines on the column ways.
c)Replace all lube blocks and clean oil ports on the column ways.
d)Replace all lube fittings on the column.
a)All new wiring on machine
b)New Control panel components
c)All new limit switches and push button switches (placed to your configuration)
d)Allen Bradley Compactlogix PLC
e)Install soft start for table
NOTE ON FEED SYSTEM:
The F.P. Miller Co Re-manufactured Blanchard A series grinders use the Allen-Bradley Compactlogix PLC to control machine functions and motion control. Mating the PLC with an A-B touch screen, simplifies the set up and allows the operator full control of the grinding process.
Components are connected via Ether Net cables for the quickest response time, coupled with an A-B servo motor for accuracy.
Both Continuous and Impulse feed types are available with feed rates of .001 to .100 inches per minute in Coarse feed and .0001 to .010 inches per minute in Fine feed, with the Auto Cycle Function Repeat, cycles for production runs are available. With the simplified setup process single run grinds are done with a minimal amount of time. The operator panel will have hard buttons to control the machine functions: Magnet, Wheel, Head Jogging, Chuck rotation, Table Traverse and Coolant pump. Use of a panel mounted HIM allows variable RPM control of the Chuck.
a)Re-coiled 20" Magnetic Chuck
b)Install New Magnetic Chuck Controls
13)GUARDING AND COOLANT LINES:
a)Repair all water guards
b)Fit to machine
c)Install new coolant Lines and External Clean Out Hose
a)Sand entire machine to original machine surface.
c)Prime and paint grey.
15)REASSEMBLY OF MACHINE COMPLETE AND TEST:
1. CONTRACTORS RESPONSIBILITY:
F. P. Miller will be responsible for furnishing all services, labor, parts and materials necessary to rebuild the machine as described above.
2. DISASSEMBLY AND INSPECTION:
-All areas and items of rebuild will be completely dismantled to basic parts and castings.
-All parts and castings will be thoroughly inspected for defects.
3. REUTILIZATION OF PARTS:
-All parts that will be reused will be in such condition to assure proper part function and fit. This applies to parts which are used as is, as well as those that are repaired, or replaced.
4. REPLACEMENT PARTS:
-Replacement parts will be OEM or a suitable substitute.
-All bearings associated with spindle, regardless of condition, will be replaced with new bearings of the same type and precision class or better.
6. SEALS AND GASKETS:
-All seals and gaskets will be replaced with new seals and gaskets of a type equal to or better than original quality.
7. FASTENING DEVICES:
-All fastening devices will be inspected and all defective devices will be replaced.
8. ACCEPTANCE TEST:
-The machine will be run off at F. P. Miller Company with testing witnessed by customer.
-Two complete sets of machine documentation covering
-Electrical diagrams, maintenance and operating procedures, will be provided to customer
-It is the customers responsibility for transportation from F. P. Miller Company, we can assist with arrangements upon request.
-F. P. Miller will need Advanced Notice of Shipping Arrangements, prior to picking up machine, for proper time to package and prep machine
-.We have completed the Mechanical re manufacture and all it needs is for our electricians to build the PLC package and install. I will follow up with lead time.
F. P. Miller Company warrants the rebuild of this machine against defective materials and workmanship. The warranty terminates (12) months or 2000 operating hours, whichever occurs first, from delivery (some regional restrictions do apply). This applies only if the machine has been installed correctly and used in normal and proper manner under recommended operating conditions. Note: Warranty does not cover magnetic chuck unless it has been rewound during re-manufacturing process (see options below)
F. P. Miller offers abbreviated training for operators at the F.P. Miller Company facility during run-off at no charge. The training will cover setup, operation, and electrical/mechanical maintenance and is completed in approximately two days.
-Rewind Magnetic Chuck
-Set up and run off in customers facility
-Set up and run off in customer’s facility
-Machine will ship with new Unisorb leveling pads
TERMS: 30% with purchase order; 60% after acceptance run-off at F. P. Miller Company viewed by customer; 10% Net 30 Days after delivery of the machine to the customer upon approved credit.
NOTE: Due to rising costs partly by unsteady pricing in purchased goods and supply chain issues, this quote is good for 30 days. Prices are subject to change, please contact us to confirm price prior to issuing an order.
TERMS: 30% with purchase order; 60% after acceptance run-off at F. P. Miller Company viewed by customer; 10% Net 30 Days after delivery of the machine to the customer upon approved credit