Chuck Dia.: 20 inches
Spindle (Horz/Vert): vertical
Power: 15 horsepower
Swing: 21 inches
Under Wheel: 12 inches
Table Speeds: 0.001-.100
Grinding Wheel Width: No Specs Attached inches
Table Motor Horsepower: No Specs Attached horsepower
Grinding Wheel Dia.: No Specs Attached inches
CNC Control: no
Type of CNC Control: No Specs Attached
Dimensions: 7'-9"" Height, 7'-7"" Length, 4'-6"" Width
Weight: 8000 pounds
Dry base design, coolant pump and tank not included 11" Grinding Wheel Diameter20" Magnetic Chuck Diameter21" Swing Inside Water Guards12" Vertical range (Ball Screw Servo Driven)500 Lbs. Maximum Unbalanced Weight Load on Chuck15 HP Main Spindle Drive Full Load Amp Req.: 39 amps at 480 vac. Recommended disconnect fused for 60 amps.Minimum Specifications of servo drive :AC Servo Type Table Feed System.001-.100 IPM Course Down Feed Rates.100 IPM Rapid Jog rRate20 IPM Rapid Travers Rate15-75RPM Variable Table Rotation Speeds.1-10 Minutes Spark Out TimerDimensions: 7'-9"" Height, 7'-7"" Length, 4'-6"" Width8,000 Pounds Weight Approximately 460 Volt, 3 Phase, 60 Cycle Electrical SystemsThank you for choosing F. P. Miller Company to provide you with a quote on a totally rebuilt #11AD-20 Automatic Blanchard Rotary Surface Grinder. The work will consist of a mechanical rebuild and Electrical PLC package, drives and programming which includes specific items as follows:1)MACHINE DIS-ASSEMBLY:a)Completely disassemble machine & inspect parts and castings.b)Clean and wire brush all parts2)TABLE AND TABLE SUPPORT WAYS:a)Machine as required.b)Precision Scrape, fit the table support ways to the table ways.c)Installation of Moglice wear material in cup if needed.d)Grind magnetic chuck hardened bull gear 3)CARRIAGE AND BASE WAYS:a)Re-grind hardened base ways (Replace if needed)b)Precision scrape and fit carriage to base ways.c)Installation of Cast Iron wear strip if needed4)VERTICAL SLIDE AND COLUMN WAYS:a)Machine as requiredb)Precision scrape and fit the vertical slide ways to the column ways including the gibs.c)Replace Ball Screw (Vertical Travel)d)Installation of Cast Iron Wear Strip if needed.5)CARRIAGE AND TABLE DRIVE MECHANISMSa)Inspect and rebuild carriage drive assembly (including replacing bearings and seals).b)Replace Rack and Pinionc)Inspect and rebuild table drive assembly (including replacing bearings and seals).6)HEAD FEED MECHANICAL MECHANISM (SERVO FEED):a)Inspect and rebuild head feed as required.b)Inspect Feed worm gear and pinion, remove backlash.7)SPINDLE UNIT COMPLETE:a)Disassemble the spindle unit, clean and evaluate.b)Replace the upper and lower spindle bearingsc)Clean, bake, and recoat windings. (Main Spindle Motor)d)Reassemble the spindle unit, and test.8)ELECTRICAL FEED MOTORS (SERVO FEED):a)Replace Servo Drive Motors with new.9)LUBRICATION SYSTEM:a)Install Automatic oil lubrication systemb)Remove all lube lines on the carriage, base and table.c)Replace all lube blocks and clean oil ports on the carriage, base and table.d)Re-pipe with all new lines and fittings, the carriage, base and table.10)GREASE SYSTEM:a)Install new automatic grease systemb)Replace all lube lines on the column ways.c)Replace all lube blocks and clean oil ports on the column ways.d)Replace all lube fittings on the column.11)ELECTRICAL:a)All new wiring on machineb)New Control panel componentsc)All new limit switches and push button switches (placed to your configuration)d)Allen Bradley Compactlogix PLCe)Install soft start for tablef)Updated Schematicsg)Updated manualsNOTE ON FEED SYSTEM:
The F.P. Miller Co Re-manufactured Blanchard A series grinders use the Allen-Bradley Compactlogix PLC to control machine functions and motion control. Mating the PLC with an A-B touch screen, simplifies the set up and allows the operator full control of the grinding process.
Components are connected via Ether Net cables for the quickest response time, coupled with an A-B servo motor for accuracy.
Both Continuous and Impulse feed types are available with feed rates of .001 to .100 inches per minute in Coarse feed and .0001 to .010 inches per minute in Fine feed, with the Auto Cycle Function Repeat, cycles for production runs are available. With the simplified setup process single run grinds are done with a minimal amount of time. The operator panel will have hard buttons to control the machine functions: Magnet, Wheel, Head Jogging, Chuck rotation, Table Traverse and Coolant pump. Use of a panel mounted HIM allows variable RPM control of the Chuck.
13)GUARDING AND COOLANT LINES:a)Repair all water guardsb)Fit to machinec)Install new coolant Lines and External Clean Out Hose14)PAINT:a)Sand entire machine to original machine surface.b)Clean.c)Prime and paint grey. 15)REASSEMBLY OF MACHINE COMPLETE AND TEST:REQUIREMENTS:1. CONTRACTORS RESPONSIBILITY:F. P. Miller will be responsible for furnishing all services, labor, parts and materials necessary to rebuild the machine as described above.2. DISASSEMBLY AND INSPECTION:-All areas and items of rebuild will be completely dismantled to basic parts and castings.-All parts and castings will be thoroughly inspected for defects.3. REUTILIZATION OF PARTS:-All parts that will be reused will be in such condition to assure proper part function and fit. This applies to parts which are used as is, as well as those that are repaired, or replaced.4. REPLACEMENT PARTS:-Replacement parts will be OEM or a suitable substitute.5. BEARINGS:-All bearings associated with spindle, regardless of condition, will be replaced with new bearings of the same type and precision class or better.6. SEALS AND GASKETS:-All seals and gaskets will be replaced with new seals and gaskets of a type equal to or better than original quality.7. FASTENING DEVICES:-All fastening devices will be inspected and all defective devices will be replaced.8. ACCEPTANCE TEST:-The machine will be run off at F. P. Miller Company with testing witnessed by customer.9. DOCUMENTATION:-Two complete sets of machine documentation covering-Electrical diagrams, maintenance and operating procedures, will be provided to customer10. TRANSPORTATION:-It is the customers responsibility for transportation from F. P. Miller Company, we can assist with arrangements upon request.-F. P. Miller will need Advanced Notice of Shipping Arrangements, prior to picking up machine, for proper time to package and prep machine11. DELIVERY:--Delivery of the machine will be approximately 18-24 weeks from the receipt P.O. and Down Payment and is dependent on availability of replacement parts and current shop schedule. The delivery will be held unless the lead-time of purchased items causes a delay.(subject to our current backlog).12. WARRANTY:F. P. Miller Company warrants the rebuild of this machine against defective materials and workmanship. The warranty terminates (12) months or 2000 operating hours, whichever occurs first, from delivery (some regional restrictions do apply). This applies only if the machine has been installed correctly and used in normal and proper manner under recommended operating conditions. Note: Warranty does not cover magnetic chuck unless it has been rewound during re-manufacturing process (see options below)13. TRAINING:F. P. Miller offers abbreviated training for operators at the F.P. Miller Company facility during run-off at no charge. The training will cover setup, operation, and electrical/mechanical maintenance and is completed in approximately two days.
a)Re-coiled 20" Magnetic Chuck
b)Install New Magnetic Chuck Controls
-Rewind Magnetic Chuck
-Set up and run off in customers facility
-Coolant SystemTERMS: 30% with purchase order; 60% after acceptance run-off at F. P. Miller Company viewed by customer; 10% Net 30 Days after delivery of the machine to the customer upon approved credit.