100" Magnetic Chuck
128" Swing Inside Water Guards
54" Grinding Wheel Head Stock
150 HP Main Spindle Drive
30" Vertical Travel
(4) Table Speeds of 2.6, 4.1, 6.6, 10.2 RPM
(21) Incremental Downfeeds of 0 - 80 IPM
Wet Machine, Modified For Rear Coolant Discharge
Variable Hold Chuck Controls
12 Segment Cortland Style Chuck
Automatic Lube Grease System (Vertical Ways)
Automatic Oil Lube Systems (Base Ways & main spindle motor)
Thank you for choosing F. P. Miller Company to provide you with a quote on a purchase and re-manufacture of a Blanchard Rotary Surface Grinder. The work would consist of a mechanical/electrical rebuild which includes specific items as follows:
1) MACHINE DIS-ASSEMBLY:
a) Completely disassemble machine & inspect parts and castings.
b) Clean and wire brush all parts
2) TABLE AND TABLE SUPPORT WAYS:
a) Machine as required.
b) Precision Scrape, fit the table support ways to the table ways.
c) Installation of Moglice wear material in cup if needed.
d) Grind magnetic chuck hardened bull gear
3) CARRIAGE AND BASE WAYS:
a) Re-grind hardened base ways
b) Precision scrape and fit carriage to base ways.
c) Installation of cast iron wear strip if needed
4) VERTICAL SLIDE AND COLUMN WAYS:
a) Machine as required
b) Precision scrape and fit the vertical slide ways to the column ways including the gibs.
c) Replace or rebuild Elevating Screw and Nut
d) Installation of cast iron way strip if needed.
5) CARRIAGE AND TABLE DRIVE MECHANISMSa) Install new hydraulic saddle traverse system.b) Install Frequency Variable Speed Table Drive.
6) HEAD FEED MECHANISM:
a) Inspect and rebuild head feed as required (including replacing bearings and seals).
b) Inspect Feed worm gear and pinion, remove backlash.
7) SPINDLE UNIT COMPLETE:
a) Disassemble the spindle unit, clean and evaluate.
b) Rewind main spindle motor
c) Replace the upper and lower spindle bearings
d) Reassemble the spindle unit, and test.
8) ELECTRICAL FEED MOTORS: )
a) Install new motors complete
9) LUBRICATION SYSTEM:
a) Install Automatic oil lubrication system
b) Remove all lube lines on the carriage, base and table.
c) Replace all lube blocks and clean oil ports on the carriage, base and table.
d) Re-pipe with all new lines and fittings, the carriage, base and table.
10) GREASE SYSTEM:
a) Install new automatic grease system
b) Replace all lube lines on the column ways.
c) Replace Lube Blocks and clean oil ports on the column ways.
d) Replace all lube fittings on the column.
a) All new wiring on machine
b) New magnetic controller
c) All new limit switches and push button switches (placed to your configuration)
d) Electrical panel and components replaced, install air conditioner unit
e) Install soft start for tablef) Install standard operators door interlock
g) Updated Schematics
h) Updated manuals
12) MAGNETIC CHUCK:
a) Meg Magnetic Chuck
b) Install New Magnetic Chuck Controls
13) GUARDING AND COOLANT LINES:
a) Replace all water guards with new (including extra supports)b) Install electrically operated retractable hood
c) Fit to machine
d) Install new coolant lines and bed wash
f) Install electronic coolant valve
d) Install LED light
a) Sand entire machine to original machine surface.
c) Prime and paint grey. will accommodate customers paint specs if possible
15) REASSEMBLY OF MACHINE COMPLETE AND TEST:
NOTE: Items not covered in this quote:
Resurfacing of Magnetic Chuck
Rewinding Magnetic Chuck
1. CONTRACTORS RESPONSIBILITY:
F. P. Miller will be responsible for furnishing all services, labor, parts and materials necessary to rebuild the machine as described above.
2. DIS-ASSEMBLY AND INSPECTION:
-All areas and items of rebuild will be completely dismantled to basic parts and castings.
-All parts and castings will be thoroughly inspected for defects.
3. RE-UTILIZATION OF PARTS:
-All parts that will be reused will be in such condition to assure proper part function and fit. This applies to parts which are used as is, as well as those that are repaired, or replaced.
4. REPLACEMENT PARTS:
-Replacement parts will be OEM or a suitable substitute.
-All bearings associated with spindle, regardless of condition, will be replaced with new bearings of the same type and precision class or better.
6. SEALS AND GASKETS:
-All seals and gaskets will be replaced with new seals and gaskets of a type equal to or better than original quality.
7. FASTENING DEVICES:
-All fastening devices will be inspected and all defective devices will be replaced.
-The machine will be run off at F. P. Miller Company with testing witnessed by customer.
-Two complete sets of machine documentation covering
-Electrical diagrams, maintenance and operating procedures, will be provided to customer
-It is the customers responsibility for transportation from F. P. Miller Company, we can assist with arrangements upon request.
-F. P. Miller will need Advanced Notice of Shipping Arrangements, prior to picking up machine, for proper time to package and prep machine
-Delivery of the machine will be approximately 28-30 weeks from the receipt P.O. and Down Payment and is dependent on availability of replacement parts and current shop schedule. The delivery will be held unless the lead-time of purchased items causes a delay.
WARRANTY:F. P. Miller Company warrants the rebuild of this machine against defective materials and workmanship. The warranty terminates (12) months or 2000 operating hours, whichever occurs first, from delivery (some regional restrictions do apply). This applies only if the machine has been installed correctly and used in normal and proper manner under recommended operating conditions. Note: Warranty does not cover magnetic chuck unless it has been rewound during re-manufacturing process (see options below)
Additional Wire & Wire Way Conduit from machine to panel if over 15 FT in length (floor layout required from customer)
Rewind Magnetic Chuck
Start up in Customers plant: Service Technician: $1,250.00 USD Per Day plus expenses
TERMS: 30% with purchase order; 60% after acceptance run-off at F. P. Miller Company viewed by customer; 10% Net 30 Days after delivery of the machine to the customer upon approved credit